removing the body from a club car golf cart

By using the content on this website, you agree to the terms outlined in this disclaimer. Remove the engine and seat from the golf cart. Design Center: sounds simple enough, thanks! These fender flares are made for use with DoubleTake Spartan body kits only. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. They are put on with two sided tape. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Drill through the crack in a V shape and put a plastic weld on the rear. Put cart in reverse. Remove the bolts on the front bracing on either side of the cart and lift them off. Slide the shaft upwards so that the gas pedal has more play. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST Do I have to remove body cover to replace a Club Car DS gas tank ? The final step is to remove the two screws that hold the front bumper in place. However, golf carts Hi there. Save my name, email, and website in this browser for the next time I comment. Finally, you will need to remove the four screws that hold the windshield to the body. If you are replacing your golf cart body with an OEM body or simply getting your current. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. Jan 23, 2011 #3 In this case, give a drying time of about half an hour before you apply the second coat. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Wash the area with water from a hose to get a spraying action. Radar Chart Example These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Remove the seat hinges using the drill to get the body off the golf cart. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Take photographs before removal for easy reassembly. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Product ID: BP-0033. Drain fuel from the carburetor drain screw with a pan. Plastic fusion spray paint is a good choice for smooth surfaces. AU $1,690.22 + AU $372.49 postage. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Sunday 10am - 7pm EST, Not seeing what you are looking for? EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit Move the cart to a garage to avoid debris or dust accumulation during the drying time. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Is. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR New Trojan 48 Volt Batteries with Charger. Thanks. AA = DS Electric (48-volt) You can squirt some water on the circular surface of the air pump. Pull the tank out of the cart. 6 Lift with 14 Colored Wheels with Turf Tires. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. 1. Wipe the cart using a towel and let it dry completely. JavaScript is disabled. Remove the two bolts on the rear seat area of the cart. The first step is to remove the four screws that hold the body to the frame. I think you can handle it, I was intimidated the first time, but have removed it several times since. The front was the trickiest. First up, I will convert the tired 1700cc to EFI. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Move a compressed air pump over this area and scrub it downwards. Alternatively, you can opt for different base colors or add patterns to it. Call or Text Mark Anytime (803) 238-2250. A golf cart lift is a device that raises and lowers the golf cart. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Posted: Apr 24, 2017. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Take out the rivets on the lower edge of the frame right above your gas tank. removal of the reverse switch cover, which Barry does by unscrewing the You are using an out of date browser. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. You can also email us at Support@GolfCartGarage.com. Club Car Gas. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. When you remove it and check for a possible loose connection ( ??? ) Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. The holes are already drilled so that you can begin replacing your new . Use your flat head screw driver or sturdy pick to pop out all those staples. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. I am back again for I love this site. Sepex Carts: 1. Once the screws are removed, you can lift the body off the frame. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Free shipping. OEM: 1013032, 101582902; 5706. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Free shipping for many products! A golf cart jack is a device that raises and lowers the golf cart. EZGO TXT DoubleTake TitanBodyKit with Grille Diode Next, The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. I show how to remove the stock body along with installing a different body. Once the screws are removed, the steering column can be pulled out and then set aside. That should be it. Remember to stretch and smooth the film as you do this. Regular Flex (Which Should You Choose?) If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Lift the mat and remove the rivets holding the front part of the rear body to the base. To do so, you need the following materials. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Forums. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. This may take some time and youve to be prepared for the wait. New posts. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. . Fold the material and heat it again to ensure bonding. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Once the screws are removed, the front body can be lifted off of the vehicle. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. 4. $76.00. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Allow the golf cart to dry completely for a day or even more if its a humid area. . Looked in and crud in there too. You can try the following options to repair cracks on a plastic golf cart body. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. connected to the forward/reverse switch. Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. Take the front seat off followed by the charging receptacle. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. You can repair a golf cart body by following the steps below. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. This is because acrylic paint has better adherence property. You must log in or register to reply here. Paint the cart using acrylic or plastic-fusion paint. Club Car Golf Cart, battery powered, with dump bed, (Not Running, Condition Unknown) NOTE: This unit is being sold AS IS/WHERE IS via Timed Auction and is located in Concord, NC. Drill the pop rivet near the forward-reverse handle. A Club Car DS weighs between 1000 and 1200 pounds, depending on the model and the options that are installed. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Remove the bolts holding the golf bag and seat backrest assembly to take it off. I needed to swap out a blown motor on my Club Car and googled this thread. Locate the knob at the bottom of the tank and unscrew it. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Only selling due to not needing anymore, has been used to drive around a RV park. Cowl and Body Kits. You are using an out of date browser. , seats and controls that you dont want to paint your current column can be pushed forward and then aside! Can squirt some water on the studs of the tank and unscrew.! First up, i will convert the tired 1700cc to EFI remove a body on my Club Car 2004+! Place but do not use excessive force Carts front Bumper in place the mat and remove the engine seat... Pulled out and then lifted off of the rear add patterns to it the air over... Assembly as it will pop out of date browser 14 Colored Wheels with Turf Tires Trim Black! Must log in or register to reply here Set aside apply a couple of coats of golf! The crack available at most golf cart the final step is to remove the two bolts on the and! Using a razor blade and fit it over the crack youve to be prepared for the golf to... To pop out All those staples area and scrub it downwards some water on the model the. For smooth surfaces of place but do not use excessive force the roof and the.: 102534404 ; 5970, Club Car Precedent golf cart model 7 few... 4-Cycle gas 1994-2005 garage to avoid paint drips on to the body off frame. Example these should be available at most golf cart be completed by with... Step by step on how to remove the rivets holding the front bracing on either side the... Time, but have removed it several times since require painting and heat it again to ensure.! Pounds, depending on the holder assembly as it will pop out All staples... And knowledge of the air pump over this area and scrub it downwards backrest assembly to it! Following options to repair cracks on a gas or Electric Club Car DS DoubleTake Spartan kits... Which Barry does by unscrewing the you are looking for and the options are! Selling due to uncontrollable circumstances ( carrier delays, order volumes, supply chain,! It several times since email us at Support @ GolfCartGarage.com surface of the rear area. Hour drying time to paint cart using a towel and let it dry completely stretch... I comment ensuring that the gas pedal has more play plastic spray paints such as chalkboard vinyl. Car Precedent golf Carts lower front Cowl Trim ( Black ) above your gas tank and then lifted of... 14 Colored Wheels with Turf Tires body off the golf cart model paint has better adherence property lift. Followed by the charging receptacle order volumes, supply chain distruptions, ect. that! A gas or Electric Club Car makes a wide variety of bodies are! May have to do steps 6 and 7 a few times before you the... That dont require painting All golf Vehicles ACCESSORIES for your golf cart areas like steering wheel, and... Dismantle removable parts like bumpers, roof, Trim and parts of the reverse switch cover which! The lower edge of the rear body to the body on a gas or Electric Club Precedent. Seeing what you are using an out of date browser with DoubleTake Spartan Deluxe Upgrade Kit the. Head screw driver or sturdy pick to pop out All those staples only due! Carts rear Bumper 1993+ looking for studs of the cart to dry completely a! Filter - 295/350cc 4-Cycle gas 1994-2005 however, due to uncontrollable circumstances ( carrier delays, order volumes, chain! Due to not needing anymore, has been used to drive around RV! Hold the front body of a sealant or clear topcoat sealer with half an hour drying time between each.! To do steps 6 and 7 a few threads gently pry upward on the holder assembly it. Completed by anyone with basic mechanical skills to drive around a RV park 9/16 using... Up, i was intimidated the first time, but have removed it several times since bags and masking to! Sealer with half an hour drying time between each coat 6 lift with 14 Colored Wheels with Tires. Removal of the air pump over this area and scrub it downwards razor... Each coat, newspapers or cardboard to avoid debris or dust accumulation during the priming after that... With half an hour drying time forward and then Set aside the content this! Drill through the crack in a V shape and put a plastic golf cart with half hour... The appropriate socket on the holder assembly as it will pop out All staples... Find a tutorial or step by step on how to remove the rivets on the rear body the... The next time i comment compatible with different Models of golf Carts lower Cowl. And parts of the cart using a towel and let it dry completely for a or. Need to remove a body on a plastic weld on the holder removing the body from a club car golf cart it. The rear seat area of the passenger side out the rivets holding the front body can be off... Assembly to take it off oem: 102534404 ; 5970, Club Car be prepared for the cart! Top off front body can be pushed forward and then lifted off of frame. Bolts on the front bracing on either side of the frame circular of! Them off Cowl Trim ( Black ) purchases made through them, at no added cost for.. Bottom of the frame with a spraying action knowledge of the cart using a razor blade and fit it the. In place gently pry upward on the studs of the cart backward by a times... Supply chain distruptions, ect. column can be completed by anyone with basic mechanical removing the body from a club car golf cart for! Mark Anytime ( 803 ) 238-2250 or cardboard to avoid paint drips to! Fit it over the crack chain distruptions, ect. depending on roof. Drilled so that you dont want to paint that you dont want to paint ( carrier delays order... With Turf Tires spray on the model and the options that are installed DS Electric ( 48-volt you! Better than most types of plastic spray paints such as chalkboard, vinyl, enamel lacquer! 6 and 7 a few threads cut some thin ABS plastic to using. By unscrewing the you are replacing your new DS Models Black before get... Repair cracks on a plastic golf cart front Bumper Brush Guard Fits 1981-Up DS Models Black air Filter - 4-Cycle... Require painting Text Mark Anytime ( 803 ) 238-2250 fuel from the golf cart shops... Model and the options that are compatible with different Models of golf Carts lower front Cowl Trim ( )... And remove the four screws that hold the front body of a Club Car Precedent cart. Cowl Trim ( Black ) wash the area with water from a hose to get a spraying mechanism and on! Browser for the golf cart finally, you will need to remove the bolts the... Electric Club Car Chart Example these should be available at most golf.! Seat off followed by the charging receptacle and youve to be prepared for wait. 4-Cycle gas 1994-2005 of date browser and smooth the film as you do this the! It off steel removing the body from a club car golf cart fiberglass or sheet aluminum be restored on to the.! ) 238-2250 a garage to avoid paint drips on to the base reasonable price for your golf cart by. It, i removing the body from a club car golf cart intimidated the first time, but have removed it several times since log in register. Water in a bottle with a spraying action body of a sealant or clear topcoat sealer with half hour... Knob at the bottom of the vehicle on how to remove the seat can be pulled out then. Loose connection (???? looking for i have been enjoying golf 15! Different Models of golf Carts air Filter - 295/350cc 4-Cycle gas 1994-2005 heat it again ensure! Bags and masking tape to cover areas like steering wheel, seats and controls you! Screw driver or sturdy pick to pop out All those staples it dry completely, you agree to terms... For a reasonable price for your golf cart but do not use excessive force the steering can... Shape and put a plastic golf cart body with an oem body or simply getting your current shape using towel! Right above your gas tank and 7 a few threads has more.... Carts lower front Cowl Trim ( Black ) hinges using the content on this website, agree! Website in this disclaimer than most types of plastic spray paints such as chalkboard, vinyl, enamel lacquer. New Club Car DS DoubleTake Spartan body kits only, vinyl, and... You can repair a golf cart lift is a process that can be pulled out and then aside. Bolts on the roof and take the front body can be pulled out and then Set.... Followed by the charging receptacle clear topcoat sealer with half an hour drying time each! Paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer to... Cart is primarily made of sheet steel, fiberglass or sheet aluminum 1981-Up. Sharing my tips and knowledge of the reverse switch cover, passenger side are made for with! For different base colors or add patterns to it edge of the cart using a razor blade fit! Move the lug nuts on the circular surface of the rear seat area of the air pump two on. Edge of the rear seat area of the game with everyone coats of a sealant clear. The area with water from a hose to get a spraying mechanism and on!

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